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<h2>  Detailed Rotor Balancing Process  </h2> 
 
<h3>  Getting the Equipment Ready  </h3> 
<ul> 
<li>  accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.  </li> 
<li>   Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.    </li> 
</ul> 
 
<h3>  Sensor Installation  </h3> 
<ul> 
<li>  Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.  </li> 
<li>   Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.    </li> 
</ul> 
 
<h3> Starting the Program  </h3> 
<ul> 
<li>   Initiate the Balanset program on your computer.  </li> 
<li>  Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.  </li> 
</ul> 
 
<h3>  Initial Vibration Measurement  </h3> 
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" rel="nofollow"> 
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01"> 
</a> 
<ul> 
<li>   Bring the rotor to its normal operating rotational frequency.  </li> 
<li>   The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.    </li> 
</ul> 
 
<h3> Mounting the Test Weight  </h3> 
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" rel="nofollow"> 
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01"> 
</a> 
<ul> 
<li>  Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams).  </li> 
<li>   Restart the rotor, and the software will record the changes in vibration level and phase angle.    </li> 
</ul> 
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" rel="nofollow"> 
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01"> 
</a> 
 
 
<h3> Determining the Corrective Mass  </h3> 
<ul> 
<li>   Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.    </li> 
<li>   The results of the calculation are shown both numerically and visually through charts and graphs.  </li> 
</ul> 
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" rel="nofollow"> 
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual"> 
</a> 
 
<h3> Mounting the Compensating Weight  </h3> 
<ul> 
<li>   Install the correction weight on the rotor according to the software's calculations.    </li> 
<li>   You can conduct interim measurements to confirm that the imbalance is decreasing as expected.  </li> 
</ul> 
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" rel="nofollow"> 
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01"> 
</a> 
 
<h3> Verification and Balancing Completion  </h3> 
<ul> 
<li>   Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude.  </li> 
<li>  If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.  </li> 
<li>   If the vibration level remains high, repeat the process with further weight adjustments.    </li> 
</ul> 
 
<h3> Generating a Documentation of the Balancing Results  </h3> 
<ul> 
<li>  The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.  </li> 
</ul> 
 
<h3>  Post-Balancing Checklist  </h3> 
<ul> 
<li>   Double-check that all weights and sensors are securely fastened.    </li> 
<li>   Check that the rotor's rotation is smooth and free from undue noise or vibration.  </li> 
<li>   In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.  </li> 
</ul> 
 
<p>  This process allows for precise imbalance correction, reducing vibration and extending equipment life.  </p> 
 
 
 
 
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Youtube :  https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL  
Our website about  <a href="https://vibromera.eu   
" rel="nofollow"> Professional organizations for vibration and balancing </a> 
Machinio: https://www.machinio.com/listings/98380186-portable-balancer-vibration-analyzer-balanset-1a-full-kit-in-portugal 
Facebook: https://www.facebook.com/marketplace/item/350151228150722 
 
https://express-page.com/story2134503/vibromera-leading-in-balancing-and-vibration-analysis

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